ideas

Auto-Fold TP Point Mechanism

Introduction

The Auto-Fold TP Point Mechanism is a mechanical device that automatically folds the tip of a toilet paper sheet into a neat triangle after each use. Inspired by the aesthetic practice of Japanese housekeeping, this device uses purely mechanical components—rollers, folding arms, and torsion springs—to reset the next sheet for a premium experience. No electronics. No batteries. Just clever engineering.

Table of Contents


URS

User Requirement Specifications

ConstraintsApproachAchieved
SizeMust fit standard TP roll mount
Depth< 6 inches from wall
Height< 10 inches
Width< 10 inches
WeightUnder 1.5 lbs
Cost<$20 in parts
PowerNo electricity required✔
DecibelsSilent to minimal mechanical clicks
GeometryTriangular fold at paper tip✔
CaseWall mount or freestanding
AssembleNo tools required for install
Temperature Range32°F to 120°F✔

Physics

  • Torsion Spring Force:
    τ = kθ
    Torque generated by folding arms where k is spring constant, θ is angle of rotation.
  • Frictional Tension on Pull:
    Ensures roller rotates and loads mechanism without tearing paper.
  • Moment Arm Calculations:
    Folding arms apply force along a line to crease paper.

FBD

A simplified Free Body Diagram showing:

  • TP Roll
  • Roller on bearings
  • Folding arm A (folds right corner inward)
  • Folding arm B (folds tip leftward)
  • Spring force vectors
  • Paper tension and tear line

(SketchBook/Instagram reel planned for this)


Design

See attached isometric design:
Auto-Fold TP Point Mechanism

Core Components:

  • Roller on shaft
  • Dual folding arms with smooth edges
  • Torsion spring housing
  • Paper guides and crease guides
  • Optional gear/cam timing control

BOM

QuantityDescriptionLinkMOQUnit CostTotalNotes
1Torsion SpringAmazon1$3$30.25″ shaft
1Roller AxleMcMaster1$2$21/4″ stainless rod
2Folding ArmsCustom 3D Print1$0.50$1PLA or PETG
1Mount CaseLaser Cut Ply1$5$51/4″ plywood

Electronics

None required.
Fully mechanical design using spring-loaded motion and ratcheted roller.


Code

None required.
A future version could include an ESP32 with servos for a smart bidet-like experience.


Modeling

Parametric Model

OnShape Link

Revisions

  • V1: Proof-of-concept with bent wire arms
  • V2: Hinged arm + notch for better crease
  • V3: Enclosed spring housing and roller bearings

Fabrication

  • [ ] 1. Cut wood or print parts for body and arms
  • [ ] 2. Install roller and spring
  • [ ] 3. Assemble folding arm hinge points
  • [ ] 4. Test pull-tear-refold cycle
  • [ ] 5. Refine folding angles
  • [ ] 6. Paint/stain housing (optional)

Guides

Assembly Guide

TBA (Google Docs/Youtube Link Placeholder)

Operating Guide

  1. Install roll of toilet paper
  2. Pull desired amount
  3. Tear
  4. Watch triangle auto-fold back in place

Notes

  • Possible upgrade: magnetic creasing heads
  • Consider compatibility with various paper types
  • Can it self-correct if paper is torn unevenly?

Contact

NamePhoneEmailNotes
James Parsons310-999-9040jamesparsons (at) gmail (dot) comCreator/Designer